Posts mit dem Label Knifemaking tutorial werden angezeigt. Alle Posts anzeigen
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Montag, 22. September 2014

Forging virtually around the clock;-) a weekend with great people and some catastrophes as spice

 Unrest got the bug bad;-) and thus he sent me a SMS how it would be to do a hammer-In on Friday. We had planned it beforehand to do some barbecueing also. I had organized the event and asked Volker if it would be possible, and it turned out it even was REALLY okay, so we met at 2 pm and lit up forge. Nick was there, Kathrin, Michael, Nele, Volker and myself, and we set up the forge and anvils in a circle (thanks, Nick!). Nele and Michael wanted to make their first knives, and Nick wanted a maximal EDC, meaning a knife at maximum legal blade length out of spring steel. Unfortunately, things were not so good that day and he suffered from some mishaps. Bro, don´t be upset, it happens to all of us! Michael insisted upon  forging his blade all by himself, and I was like "ouch, this might not turn out too well", but I was really impressed. He had to take his time, but this was also the key to his success. He really contemplated every step, and if he was not sure, he asked me. I also was impressed by his girlfriend. In her case, I helped a bit more, but let her do the crucial parts, filing the shape and the bevel and the tang part, and of course a lot of hammer work. We also came across a new technique and forged a hollow-to-convex bevel on the blade, in the case of her blade a bit wayward still, but it turned out so well that I might use this technique on more future knives for bushcraft knife. It certainly makes the knife very slicey without sacrificing lateral strength and edge stability. We did the bevel with what was to hand, but I guess I´ll make myself a tool for it in the future. Then Volker came by and asked me if I could do a children´s birthday party the next day. As usual he had forgotten he had an invitation to a marriage also and also forgot to notify me a bit earlier. We had beforehand appointed that he would notify me a week beforehand if there were any work on schedule, for I try to earn my money with several jobs and have to organize each and every work I do with much flexibility, but as usual he did not manage to keep this appointment. I told him again why this drives me mad, he of course was just one step short of crawling on his belly before me and licking my boots clean, I told him again that I did not want his remorse but a perspective and respect through a tiny bit of reliability. He is a good guy, but someone seems to have beaten him up throughout his entire life. Sometimes he reminds me - no offence meant - a lot of Gollum from LOTR. Nothing gained with getting furious, I simply returned to the good work and the great atmosphere.
 Nele filing the tang. We then annealed it some more, and then Michael prepared a piece of wood by using only a hand axe, we drilled a small hole for the tang and then burned it in to achieve a fit. Then we unmounted the block, ground it to shape, tempered the blade and sharpened it and glued it in.
 Nele not sure what to do next*ggg*. Kathrin lined up to forge a fork and did very well until she suffered some mishap too. But she simply carried on, and when one tip of the fork burned away she simply made an awl out of it.

 I could not resist photographing Michael´s rag T-Shirt. I like the fact that he uses it as a rag T-shirt, for it´s the crew shirt of Zee Aylienz Bike Race my club once organized. Michael was not too fond of some developments (on which we are 100% agreed) of the club I once founded blah blah. Now many people identify themselves very much with this club, which is a good thing, but the bad thing is that they act the Gestapo with people who have broader interests than just bike racing and bike racing alone and thusly do not buy in to their uniform attire mania. Michael also had suffered some verbal abuse from those little dictators, and I find it delicious that he now wears the shirt for doing actual work.;-). I also contemplated that club a bit. Many of them think mountainbiking gives them freedom. And while individual transport offroad really does, the way they do it doesn´t. Mountainbiking can be a great vehicle for individual "rewilding". It can take you places, it can give you a better connection to the woods and your own body. It is a great way to experience flow and therefore a step ladder to feeling flow in forest environments and reconnecting with nature by this. Racing also is a good thing for that, if you know where to start and where to end.

But many mountainbikers buy in to a product subscription by starting their riding. You need at least four bikes to cater for all those generated needs you read about in fancy penny-dreadful high-gloss magazines, plus all the latest clothing and riding gear paraphernalia. You need to buy a freerider, an enduro, a CC-bike, a fun hardtail, a 29", a 27,5" and whatnot in both hardtail and full suspension configurations. You need to ride in the Alps, in the USA, all the bikeparks and trailparks and urbanparks and skateparks and where and when and whatnot, meaning you have to spend a lot of money to even get started.

But it is about life, and freedom isn´t free. Meaning you either join the ratrace to consume and  throw away and therefore have a job that burns you out (every second person in Germany suffers from psychological problems and mostly burn-out depression), meaning no freedom whatsoever just to achieve what you believe is freedom, or you go for it and rewild yourself meaning a hard life with plenty enemies and some really strange friends foraging for your food, working hard making things and ride your bike out into the woods as a vehicle to get more roots, fruit and mushrooms in one turn making for less hard work. For fun, too, for noone says you can´t have fun even when working hard.

This is where blacksmithing and mountainbiking coincides. It is not just a "hobby" in my book, but a method to actually shape your life even in this strange world. Want to go bushcrafting but have no money to buy all the fancy goods? F***ing make them! Can´t afford a fancy car or even the train ticked, but there´s a bike in your cellar sitting behind those garbage bags? F***ing pump up the tyres and USE! IT! Is your drivtrain skipping? REPAIR! IT! You ain´t fit enough? RIDE! Go to the grocery store, ride foraging, practice stunt riding, have fun, but simply pull the plug of this insane society by using your brain more instead of storing it at Big Brother´s place in the almighty web.

The same goes for blacksmithing. Can´t afford a fancy forge? Oh, please, give me a break, in Nepal they forge with a hole in the ground and a grocery plastic bag for a bellows. Ron Hood showed long time ago that you can make a forge even in the wilderness, and I made my first damascus with a hole in the ground and a vacuum cleaner.

Michael is a guy who understands this, and he attacks the fetish of some goofbrains by wearing a T-shirt like it was just that: A T-shirt.;-) I like that very much.

 It was a productive day also for myself. I did some work on my damascus seax and fitted a handle on a concept seax knife I have in the making. In the middle is Nele´s new knife. Top to bottom: Damascus blade, 110x6mm, rebar and 1.2842, 60 layers, Mokume Gane bolster, reindeer antler and yew, spring steel blade, 110x3 mm or so, copper ferrule, oak wood handle, San Mai  blade out of crucible steel I found in the woods, ball bearing steel for  a middle layer (100Cr6) 110x3,8 mm, handle will be reindeer antler with a carving.
 Suddenly, or so it seemed, it went dark, and we were still out like maniacs grinding and filing and fitting. It was a very productive and inspiring atomsphere to me. Nick lit the BBQ fire, and the girls prepared some food (I had brought some mushrooms and a guacamole with a Bavarian spice to it;-), and they filled the ´shrooms with the stuff.
 From one of the pieces of spring steel where forging went wrong with Nick I demoed the technique for a blade. I offered it to him, but he declined, for he wanted to forge it himself. Bro, just keep on trying, and if I can be of assistance, ask me.
 Then a great day subsided into an even greater evening. Volker came by and joined us, and even if we have our arguments to date, we were glad he was there and enjoyed our company and food. And please do not get me wrong when I talk about the difficulties we have: He is a friend. Not a reliable one, but if you  want to be respected for what you are and not what you should be you have to do this to others in the first before you even have a right to make this claim. And it pays off. It was great to feast on great homemade food (Michael brought a delicious homemade loaf of bread, and everyone contributed to the feast). We talked and laughed a lot, drank our share and relished in the evening.
 Well into the night we sat and feasted and made plans.
 Then, at roundabout 2:30 am we parted. I rode home with a warm feeling and but a mild worry about the next day, for I covered some extra distance on the ride home due to some home-brewed beverages;-).
 When I arrived at the smithy with surprisingly no hangover and surprisingly early, I noticed something I had not noticed the day before. Over here wild strawberries are done at mid-summer. Victor now had planted some around the smithy. He loves wild strawberries, and even had planted some at the site of his old employer, the Freilichtmuseum Hagen. This is also where I got to know Volker and him in the first place, Volker working as a hand drill smith and Viktor doing a lot of blackmithing demos for the public. This is also where I got to know some other blacksmith readers of my blog may be acquainted with, Harald, whom I regard as an important tutor. A lot of my humble skills I learned by listening to him and forging with him. Now Viktor had taken this custom of planting strawberries with him when he left, and also planted those at the Bethaus. They still prosper in the lousy weather we currently have.
 I mean, strawberries blossoming in, wait, SEPTEMBER? Then I set up forge. I was prepared for utter chaos, but as it turend out it was even worse. Parallel to the children´s birthday party there also was a guided tour staged. The guide insisted to have the rack wagon you can see in the background. No problem if someone had informed me beforehand, but noone did. So, with the kids thronging for forging, I had to unmount the smithy, they made a big racket and an even bigger fuss in getting the thing out, so much in fact that I finally pushed them aside and rolled it out myself. Then Sylvia came and informed me I had to light and guard a BBQ fire at the same time as well as doing a demo for the guided tour. I solved it by starting an inferno of a fire in the grill, set it beside the forge and tutoring the guided tour how to light a fire without gasoline and explaining about the history of fossile fuel and charcoal while doing so and starting to forge with the kids at the same time relating the forging tutaorial to what I was telling to the guided tour kids. When they went on their merry way to molest other places;-), I continued with the kids alone. Then the guided tour came back, and demanded I´d instantly put the rack wagon back where it belonged. I said: "just put it there, I do not want to put the kids in danger..", and for a change, they put it before the smithy, out of harm´s way. They made a big fuss again and left. I was in the middle of saving the party when it began to drizzle. And to rain. And to hail. So I had to unmount the smithy again to save the wooden rackwagon. It was then that I realized Volker had prepared the floor of the shed for a concrete floor by putting on a layer of sand and mud, only that he did it badly, and the long time it has been waiting for the foretold concrete floor hasn´t helped its structural integrity, to be polite. So, BUMMER, the wheels stuck. With grunting and growling I managed to heave it onto my shoulder and, in the meantime being wet through, carry it across the swamp to put it under a roof, then I remounted the smithy, while the kids stood there with disbelief. I was thinking, "That´s it, I messed it up", but it turned out kids and parents alike were actually fond of me. The floor in the meantime looked as if some wild pigs on synthetic drugs had turned it over, and it did not help in the least that the kids used the funny creeks that were building up, for toy dam building. Anyway, I managed to make all the kids happy. But before they were off, Sylvia and her daughter came in the middle of some complex work with a kid that was a bit special, and she demanded that I close the restaurant and the museum, for they wanted to go home. I managed to stay calm and throw no hammer at them, and I am proud of that achievement;-), and managed to utter through gritted teeth :"Just give me the keys, I´ll take care of that...".

Suddenly I was alone, and while it was still raining and hailing cats, dogs, aand dinosaurs, I took a deep breath. In a rain break I managed to go up, close the restaurant and the museum and get me another coffee and a non-alcoholic beer (which I like to drink when forging, because it´s isotonic and does not consist out of sugars I cannot even pronounce). When I was about to pack up, it started to rain hard again, and I sat there on a stool with a hot coffee, and laughed, and laughed so hard I nearly spilled my java. So, caught under the shed`s roof with the floor slowly floating away, I simply took some ancient spring steel and forged myself a knife while waiting for the rain to cease.
 I forged it with an integral bolster using a nail device and tried the hollow bevel - forging technique from the day before, but driving it to a new level. After forging, the edge was just three-tenths of a millimetre thick at places. I just filed it down to a millimetre and then did a thorough annealing. It was beautifully calm in spite of the pounding rain, I carburized the blade a bit with antler filings while annealing and sat there listening and breathing, and taking a sip of beer from time to time..
 I then heated the tang cherry red and burned it through an antler handle. I removed the handle, filed it some, and then did a progressive edge quench.
The handle then was glued on and the tang peened over an eye-shaped brass disc.

All the while the rain and hail pounded down on the roof, I packed up, for it was getting dark. It was only when I put the forge back into the garage and had all the tools and gear packed into my backpack, that I realized I had a flat in the rear tire again. So it was unpacking the pack, for of course the spare tube was well down below, as was the tire pump.

I sighed, fixed the flat, closed the shop, straddled my steed and rode home through the rain. But when I was in the vicinity of Wetter, things cleared up and the stars came out piercingly bright. I was feeling content and I take pride into the fact that I live where many others can only just so survive. Maybe that I often sit with my arse in the mud, but then the stars shine brighter to me than they do to others. I am not successful, but passionate, and sometimes I have the feeling that I would not want to trade.

I feel alive, and that´s the best thing every living thing can say.

Montag, 24. Juni 2013

On Schedule - Be welcome to the upcoming blacksmithing events!

It is summer, and there are a load of events ongoing in the near future. Fimbulmyrk will welcome your visit to one of the upcoming hammer-Ins and fairs!

06. / 07.07. Summer fair @Bethaus der Bergleute
07.07. Hammer In @ Industriemuseum Ennepetal
13. / 14.07. Highland Games @CVJM Wuppertal
 04.08. Hammer In @ Industriemuseum Ennepetal

Stay tuned for more events!

Mittwoch, 19. Juni 2013

Another Hammer - In in the Industriemuseum Ennepetal - Weird and wonderful tales:-)

 It was the first Sunday of June, when the monthly Hammer - In was on schedule. Preceding the event was a bit of a disarray, for we were informed that we had to face something of a trial in the evening. It seemed then the head chairmen of the museum were not amused that we are making tools and knives and only some few pieces of jewellry- in fact, what inspiration makes us do- and that we were not members of the museum club. Those were the chief grievances. Some hints suggested that some of the smelters (I do not like categories at all, but I did not start it) were not so amused that we were having altogether too much fun. So, all in all, we were informed that it was play according to their rules or don´t play at all, and we had decided, if that´ll be the case, we´d rather play somewhere else. So, I contacted the guys and gals and informed them that this could as well have been the last time to meet in that museum. That turned out to be a real kick up the south end for the lot of them;-), for the smithy was brim full with people eager to make some noise. Sort of like the ultimately last ´Stones tournée...;-). Volker and Marcel with their little ones from Dortmund, Rolf from Münster, and people from as far as the North of Hessen came by. Daniel was there, Willi and myself, of course, Nick and many visitors, and, did we have fun? BOY, DID we!!! There were smiths from six to sixty years frequenting the smithy, and at times it was too full to properly work, the downside of it all.   
 Here Marcel checks the gas forge, which was roaring the whole day through.
 Willy doing some sanding of one of his miniatures.
 Rolf came by and had his knives and hatchets on display.
 He brought a new friend of his with him, whose name I unfortunately forgot, but he had two knives with him which left me flabbergasted!
 He does stock-removal for the most part, but hey... we are Borg... you are being assimilated. Resistance is futile;-)...
 I was most fond of this titanium slipjoint folder with next to no tolerances...
 The handle is titanium with a mirror(!) polish... schwweeeet!!!!;-)
 Since it was that full in the smithy, I grabbed the opportunity to have a decent lunch this time and to make the traditional photos of the historical automobile show.






 I was most fond of this carriage. Four horsepower, and is fueled by renewable resources;-).
 Trust those guys, they are in charge!
 Marcel forging a badass fighting knife.
 Did I say trust them...*ggg* Rolf doing a blacksmith´s interview...;-)
 BAM!!!!
 BAMBAMBAMBAM!!!!! Forging a setting hammer.
 Puky, the fly man;-) at the belt grinder...
 I was really delighted that my smithing groupie ;-)came by, too. He started smithing some years ago at an event I did for the Bethaus smithy, and, time passing by, he grows to maybe become a blacksmith himself. This is great to observe!
 Volker forging a badass birka style... er... sword???*ggg*
 Daniel showing Marcel´s son new tricks in an old trade...
 Nick having a go himself.

 Top to bottom: A forging exercise in brass Marcel´s son made, the monster Birka sword by Volker, a leaf and a blade by Marcel´s eldest son.
 And his youngest son having a go, too. It was a very friendly atmosphere the whole day through, an atmosphere of learning and creativity, and the youngest not only contributing the least to the latter. You can learn a lot from children, best when tutoring them freely!
 I did not achieve much that day, however, with quite a bit of tutoring and supervision and all that stuff;-). Then Julia, the Erdmuthe*ggg* came by, and I lent her an ear and a shoulder, and there was still some ordeal left.

When I went outside to meet with the second chairman of the museum to have a discussion, he greeted me in front of the café. Now Rainer is an enthusiastic smelter and historian and, no mistaking that fact, I pay him a huge amount of respect for what he does and what he is, and he is capable of some constructive discussion, too. I informed him that we would like to continue, but to be left to our own devices. His main concern was that everyone should wear proper safety gear, which catched me out cold, for I had forgotten my goggles and could not yet afford safety boots, mea culpa. But that´s no only fine with me, but one of my main concern, too. What made my day (and Willy´s, who came, too), was that they did not want us to make WEAPONS. Oh, pleeeaase, most of the blades we make are up to 10 cm in blade length. Other than that, the Ennepetal and Breckerfeld regions as well as the city of Hagen were leading regions of edged weapon and tool knife production from the early medieval ages, maybe dating as far back as the elder bronze age, up to early modernity, when the excellent bladesmiths of Hagen-Eilpe were recruited by some Mr. Eversmann (this will be dealt with in another historical post) to produce under the Tsar´s reign in St. Petersburg in the 19th century. Catch a glimpse of the art that might have been trademark of our region if they would have stayed here. The iron ore of the Breckerfeld region was famed throughout Europe and Russia. So, as we always refer to and lecture on that tradition, with not just a tiny bit of research done, I think we might have a legal reason. We will never, ever, make legally prohibited artifacts and weapons. Most of the stuff we make does not even have weapon characteristics (even that Birka saber;-) does not have) according to §§1, 42a WaffG (German offensive weapon act) and other laws. We told him, and offered to have a book handy in case anyone would ask. On that he agreed, and we parted as friends;-).

But it is unnerving still, and I daresay we do not have seen the last of it, for he is but a tiny cog in the machinery. We are enthusiastic about tutoring and doing something for a region that has social problems enough. We want to educate youngsters to achieve a socially adequate use of edged tools. We want to achieve a regional identity and identification with the region by the inhabitants, be they young or old. In fact, we have a dream: We would like to see old smiths passing on their knowledge to us and to the little ones.

With prejudice and fear we will not achieve this. But with education and hard work we will.

And if we are not welcome at one place, we will continue at another. We are many, and we have fun doing what we do, even if it is hard work at times. Handforging speaks louder;-) (Thanks, Joel, for that slogan, I really love it!!!*ggg*).
Then, suddenly, it was all over, and I saddled my steed to ride out into the sunset;-), and in the woods I sat and had a cuppa tea to calm down and to contemplate what the day meant to me, and to simply hear the birds singing.

Mittwoch, 27. Juni 2012

Knifemaking tutorial at the Bethaus smithy-Keepin the fire burning

 On Friday I had a tutorial scheduled on knifemaking Thorid and Bärbel dropped by to fit a handle to a blade we forged some time ago. I was there early, so I had time to forge something for myself, too. Then those two friedly people arrived at 3 p.m. and we soon set to work. I had drilled a hole in the handle, some stag antler from a wildstock farm in the region, beforehand...



...and Thorid filed the hole to fit the tang.


This is the blade we forged from spring steel, 3 mm spine, with a selective temper, that stood the test;-).
The handle filed to fit.
Then we forged a bolster piece by chiselling out the hole for the tang, too, and then filing it to fit.

Thorid did well fitting the handle and, even if he was being very "cool" and "chilled" obviously had fun.

 We then burned the stag to give it some colour and glued the whole thing together. Since we epoxied it in and it´s a thin blade in the first, we did not peen it over a buttcap, for Thorid wanted the handle to be a bit longer. Below is some leather I brought to them as a little nicety;-), for sheath making was not subject of the tutorial.

 And Thorid was proud!
 Seems, Mummy*ggg* was proud, too, and righteously she was!
 They brought me this piece of mahogany wood I accepted as a part payment. They were low on funds;-) and I understand that well. Also I like the concept of bartering and trading niceties, and I simply refuse to get paid properly;-). Plus, they are really nice people, and it was a simple joy to work with them!
 Then we did a theoretical summary, for the project was a school project for a Anthroposophic Waldorf school. I accompgny this project and will write a report on that.

 After the tutorial, I set to work on my own blade. Strange damascus by Matthias Zwissler, torsional rose pattern. This will be a light crane bag user;-), provided I. Get. That. Darn. Crane. Bag. Together. Finally.*ggg*

 And as I rode home I was thinking it could get a name, but could not think of any, when this occured:


A great sight to behold, and the knife has a name now... funny, how the cogs of life work.

I rode home with a feeling of deep satisfaction,, tired but content. Blacksmithing does that for me. There are times when it´s raining hard, you´re soaked through and have the prospect of forging another 10 hours in the rain, but there´s never a trace of doubt about it. Viktor once said I had it in my blood, and though I find this being abit too strong a compliment for the factual quality of my work, I feel the same. I am still crap at forging really good projects, but I could not do without anymore. Much of this satrisfaction has to do with teaching to young ones. There is no better way to learn than to teach, provided you keep an open mind... in that way I want to thank Bärbel and Thorid for the experience, it was a joy to work with them!

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